Mitsubishi FR-S500 Manuale delle Istruzioni

FR-S540E-0.4K to 3.7K-ECFR-S520SE-0.2K to 1.5K-EC123456789HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310FR-S500E-ECTRANSISTORIZED INVERTE

5Terminal connection diagram3SPECIFICATIONS OF WIRING AND TERMINALS3. SPECIFICATIONS OF WIRING AND TERMINALS3.1 Terminal connection diagram Three-pha

6Main circuit Single-phase 200V power input3.2 Main circuit3.2.1 Explanation of main circuit terminalsREMARKS•To ensure safety, connect the power inp

7Main circuit3SPECIFICATIONS OF WIRING AND TERMINALS3.2.2 Terminal block layout2) Single-phase 200V power input1)Three-phase 400V power input• FR-S540

8Main circuit3.2.3 Cables, wiring length, and crimping terminalsThe following table indicates a selection example for the wiring length of 20m. 1) Thr

9Control circuit3SPECIFICATIONS OF WIRING AND TERMINALS3.3 Control circuit3.3.1 Explanation of control circuit terminalsSymbol Terminal Name Definitio

10Control circuit*1. Do not connect terminals SD and PC each other or to the earth.For source logic (factory setting), terminal PC acts as the common

11Control circuit3SPECIFICATIONS OF WIRING AND TERMINALS3.3.2 Arrangement and wiring of control circuit terminals Control circuit terminal blo

12Control circuit3.3.3 Connection to RS-485 connector(1) When connecting the parameter unitUse the optional FR-CB2 . When the parameter unit (FR-PU04)

13Control circuit3SPECIFICATIONS OF WIRING AND TERMINALS3.3.4 Power-off and magnetic contactor (MC)(1) Inverter input side magnetic contactor (MC)On t

144. RUN AND OPERATION<Operation panel>The operation panel cannot be removed from the inverter.REMARKS•When the parameter unit (FR-PU04) is used

A-11. Electric Shock PreventionThis instruction manual (basic) provides handling information and precautions for useof the equipment.Please forward th

154RUN AND OPERATION <Basic operation> (factory setting)Parameter settingMODEMODEPUEXTPress PU/EXT key.Turn the setting dial to match frequency.

16Setting the frequency to perform operation (example: performing operation at 30Hz)4.1 Setting the frequency to perform operation (example: performin

174RUN AND OPERATIONUsing the setting dial like a potentiometer to performoperation4.2 Using the setting dial like a potentiometer to perform operatio

18Setting the parameters4.3 Setting the parameters4.3.1 Example: Changing the Pr. 7 setting from "5s" to "10s"(For parameter detai

19Setting the parameters4RUN AND OPERATION4.3.2 Example: Changing the Pr. 30 setting from "0" to "1"(The extended parameters are m

20Clearing the parameters4.4 Clearing the parameters*1. Parameters are not cleared when "1" is set in Pr. 77 "parameter write disable s

21Monitoring the output current4RUN AND OPERATION4.5 Monitoring the output currentPOINTThe output current appears while the is pressed in the monito

22Adjusting the current amount for frequency setting signal (example: performing operation at 30Hz)4.6 Adjusting the current amount for frequency sett

23Adjusting the current amount for frequency setting signal (example:performing operation at 30Hz)4RUN AND OPERATIONREMARKS•Set frequency at 4mA using

245. ADJUSTMENT OF THE FREQUENCY SETTING POTENTIOMETER AND INDICATORRelated parameters*1. Settings may differ because of calibration parameters.*2. P

A-22. Fire Prevention3. Injury Prevention4. Additional InstructionsAlso note the following points to prevent an accidental failure, injury, electric s

25Changing the output frequency setting of the frequency settingpotentiometer (bias and gain of frequency setting voltage (current))5ADJUSTMENT OF THE

26Changing the output frequency setting of the frequency setting potentiometer (bias and gain of frequency setting voltage (current))(1) Changing the

27Changing the output frequency setting of the frequency settingpotentiometer (bias and gain of frequency setting voltage (current))5ADJUSTMENT OF THE

28Adjustment (calibration) of the frequency meter (indicator)5.2Adjustment (calibration) of the frequency meter (indicator)Changing example Deflecting

29Basic function parameter listFUNCTION LIST66. FUNCTION LIST6.1 Basic function parameter list* The factory setting varies with the inverter capacity:

30Explanation of the basic function parameters6.2 Explanation of the basic function parametersFor details, refer to the separately available instructi

31Explanation of the basic function parametersFUNCTION LIST6 The inverter has two different operation modes: operation under control of external sig

32Extended function parameter list6.3 Extended function parameter listSetting "1" in Pr. 30 "extended function display selection"

33Extended function parameter listFUNCTION LIST620Acceleration/deceleration base frequencyIndicates the frequency to be referenced for acceleration fr

34Extended function parameter list31Frequency jump 1ASet the frequency range you want to evade during constant-speed operation to avoid resonance with

A-3(2) Wiring(3) Trial run(4) OperationCAUTION Do not fit capacitive equipment such as power factor correction capacitor, radionoise filter (option F

35Extended function parameter listFUNCTION LIST643Output frequency detection for reverse operationSet the reference value at which the signal (FU) is

36Extended function parameter list55Frequency monitoring referenceSet the reference value of frequency monitoring.0 to 120Hz50Hz56Current monitoring r

37Extended function parameter listFUNCTION LIST664RUN terminal function selectionYou can select the following input signals.0: RUN (inverter running)1

38Extended function parameter list70Soft-PWM settingYou can select whether to exercise Soft-PWM control and long wiring mode.When Soft-PWM is valid, y

39Extended function parameter listFUNCTION LIST676Cooling fan operation selectionYou can control the operation of the cooling fan built in the inverte

40Extended function parameter list92 PID lower limitUsed to set the lower limit value for PID control.0 to 100%, - - -- - -93PID action set point for

41Extended function parameter listFUNCTION LIST6Maintenance parametersAdditional parametersParameterName DescriptionFactory SettingIndicationH1Maint

42Extended function parameter listCalibration parameter*Settings may differ because of calibration parameters.ParameterName DescriptionFactory Settin

43Extended function parameter listFUNCTION LIST6Communication parametersFor details of the program, etc., refer to the instruction manual (detailed)

44Extended function parameter list* Perform a reset after setting parameter. The set values are reflected after a reset. Parameters for the PUWhen t

A-4(5) Emergency stop(6) Maintenance, inspection and parts replacement(7) Disposing of the inverter(8) General instructionsCAUTION The electronic the

45About errors (definitions)ERRORS AND PROTECTIVE FUNCTIONS77. ERRORS AND PROTECTIVE FUNCTIONS7.1 About errors (definitions)When an alarm occurs in th

46About errors (definitions)*3. Activated only when any of Pr. 60 to Pr. 63 (input terminal function selection) is set to OH.(2) Minor failures(OHT)Ex

47About errors (definitions)ERRORS AND PROTECTIVE FUNCTIONS7(3) Warnings(4) Write errors Major failure:When the protective function is activated, the

48To know the operating status at the occurrence of alarm (only when FR-PU04 is used)7.2To know the operating status at the occurrence of alarm (only

49TroubleshootingERRORS AND PROTECTIVE FUNCTIONS77.5 TroubleshootingPOINTSIf the cause is still unknown after every check, it is recommended to initia

50Troubleshooting7.5.2 Motor rotates in opposite directionCheck that the phase sequence of output terminals U, V and W is correct.Check that the start

51TroubleshootingERRORS AND PROTECTIVE FUNCTIONS7... Check the Pr. 79 setting.When the Pr. 79 "operation mode selection" settin

52Precautions for maintenance and inspection7.6 Precautions for maintenance and inspectionThe inverter is a static unit mainly consisting of semicondu

53Precautions for maintenance and inspectionERRORS AND PROTECTIVE FUNCTIONS77.6.4 Insulation resistance test using megger1)Before performing the insul

54Precautions for maintenance and inspectionGeneralGeneral(1) Check with megger (across main circuit terminals and earth terminal).(1) Disconnect all

1Unpack the inverter and check the capacity plate on the front cover and the ratingplate on the inverter side face to ensure that the product agrees w

55Precautions for maintenance and inspectionERRORS AND PROTECTIVE FUNCTIONS7Consult us for periodic inspection.Control circuitProtective circuitOperat

56Precautions for maintenance and inspectionChecking the inverter and converter module<Preparation>(1) Disconnect the external power supply cabl

57Precautions for maintenance and inspectionERRORS AND PROTECTIVE FUNCTIONS77.6.7 Replacement of partsThe inverter consists of many electronic parts s

58Precautions for maintenance and inspection(1) Cooling fanThe cooling fan is used to cool heat-generating parts such as the main circuit semiconducto

59Precautions for maintenance and inspectionERRORS AND PROTECTIVE FUNCTIONS7(2) Smoothing capacitorsA large-capacity aluminum electrolytic capacitor i

60Precautions for maintenance and inspection7.6.8 Measurement of main circuit voltages, currents and powers• Measurement of voltages and currentsSince

61Precautions for maintenance and inspectionERRORS AND PROTECTIVE FUNCTIONS7Measuring Points and InstrumentsItemMeasuring PointMeasuring InstrumentRem

62Precautions for maintenance and inspectionStart signalSelect signalAcross STF, STR, RH, RM, RL-PC(positive)Moving-coil type(Tester and such may be u

63RatingsSPECIFICATIONS88. SPECIFICATIONS8.1 Ratings(1) Three-phase 400V power supply*1. The applied motor capacity indicated is the maximum capacity

64Ratings(2) Single-phase 200V power supply*1. The applied motor capacity indicated is the maximum capacity applicable when aMitsubishi 4-pole standar

2Basic configuration1. CONNECTION OF PERIPHERAL DEVICES1.1 Basic configurationPower supplyUse within the permissible power supply specifications of th

65Common specificationsSPECIFICATIONS88.2 Common specificationsControl specificationsControl systemSelectable between Soft-PWM control and high carrie

66Common specifications*1. When undervoltage or instantaneous power failure occurs, no alarm output is provided butthe output is shut off. After power

67OUTLINE DRAWINGSOUTLINE DRAWINGS99. OUTLINE DRAWINGS•FR-S520SE-0.2K, 0.4K, 0.75K-EC•Single-phase 200V power supply(Unit: mm)Capacity D D1 D20.2K 80.

68OUTLINE DRAWINGS•FR-S540E-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC•FR-S520SE-1.5K-EC•Three-phase 400V power supply•Single-phase 200V power supply(Unit: mm)C

69OUTLINE DRAWINGSOUTLINE DRAWINGS9•Parameter unit (FR-PU04)<Outline drawing> <Panel cut dimension drawing>Choose the mounting screws whos

70(The products conforming to the Low Voltage Directive carry the CE mark.)(1) EMC Directive1)Our view of transistorized inverters for the EMC Directi

71(2) Low Voltage Directive1)Our view of transistorized inverters for the Low Voltage DirectiveTransistorized inverters are covered by the Low Voltage

72(Standard to comply with: UL 508C, CSA C22.2 No.14)1. InstallationThe S500E is UL-listed as a product for use in an enclosure.Design the enclosure s

734. Motor overload protectionThese inverters provide solid state motor overload protection.Set Pr. 9 using the following instructions,(Pr. 9 "el

REVISIONS* The manual number is given on the bottom left of the back cover.For Maximum Safety• Mitsubishi transistorized inverters are not designed or

31CONNECTION OF PERIPHERAL DEVICESBasic configuration1) Three-phase 400V power input2) Single-phase 200V power input*2. For installations in the Unite

4Installation of the inverter2. INSTALLATION METHOD2.1 Installation of the inverter Install the inverter under the following conditions. Inverter co